What functions does the software control system of CCD screen printing machine have?

The software control system of CCD screen printing machine is one of the core parts of the equipment, which has multiple important functions.

1、 Image recognition and localization function

The CCD screen printing machine software control system uses a CCD camera to obtain image information of the substrate. It can accurately identify the positioning marks on the substrate, for example, when printing electronic product circuit boards, by identifying specific holes or patterns on the circuit board, the positioning accuracy can reach the micrometer level. This function ensures that each printed pattern can be accurately placed in the designated position, which is crucial for printing tasks with multiple patterns and high precision requirements. When printing complex ceramic decorative patterns or mobile phone screen patterns, this precise positioning function can avoid pattern deviation and ensure product quality.

2、 Parameter setting function

The software can provide detailed settings for various parameters during the printing process. The operator can adjust the printing speed, which generally varies depending on the machine model, ranging from a few sheets per minute to dozens of sheets per minute. The software can also set the scraper pressure, which has a significant impact on ink transfer and pattern clarity. For example, when printing thick ink layers, it is necessary to increase the pressure of the scraper appropriately to ensure uniform ink transfer. At the same time, the software can control the printing stroke and accurately set the starting and ending positions of the scraper to adapt to different sizes of substrates.

3、 Printing program editing and storage function

Operators can edit printing programs through software control systems. For printing tasks that need to be repeated, their parameters and processes can be saved as specific programs. For example, a factory specializing in printing stationery products can set and store corresponding printing programs for different series of notebook cover printing. When printing the same product next time, simply call this program to quickly and accurately print, greatly improving production efficiency.

4、 Quality inspection and feedback function

The software control system can perform real-time detection of printing quality. By capturing the printed pattern with a CCD camera and comparing it with the preset standard pattern, printing defects such as missing patterns, uneven ink, color deviation, etc. can be detected in a timely manner. And it can provide feedback on the detection results to the operators, while automatically recording defect data, facilitating traceability and optimization of the production process in the future.

5、 Data statistics and production management functions

It can count production data such as printing quantity and equipment running time. Provide data support for the production planning and equipment maintenance planning of the factory. For example, by counting the printing quantity, the usage of ink and other consumables can be estimated, and a reasonable procurement plan can be arranged.